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Rotor End Teeth & Couplings

Home /  PRODUCTS /  Turbine Accessories /  Rotor End Teeth & Couplings

High-Precision End Teeth Solutions for Compressor Gear Shafts and High-Speed Transmission Systems

High-Precision End Teeth Solutions for Compressor Gear Shafts and High-Speed Transmission Systems

OBT specializes in the design and manufacturing of high-precision end teeth for compressor gear shafts, aero engine compressor systems, gas turbines, and high-performance rotating equipment.

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With advanced end teeth design technology and industrial-scale manufacturing capabilities, OBT provides customized solutions including Curvic Couplings, Hirth Couplings, curved end teeth, sector end teeth, and straight end teeth.

Our compressor gear shaft end teeth are engineered for applications requiring high positioning accuracy, reliable torque transmission, and excellent stability under high-speed rotation, widely used in aerospace engines, gas turbines, centrifugal compressors, energy equipment, and precision transmission systems.

Manufacturing Capabilities

OBT is equipped with advanced precision machining and grinding equipment, including:

· CNC internal and external cylindrical grinders

· Precision surface grinders

· CNC vertical grinders

· CNC contour grinders

These capabilities enable high-precision machining of complex rotating components, including gear shafts, compressor shafts, rotor assemblies, and other precision transmission parts.

Machining Capacity

· Maximum end teeth machining diameter: Ø3400 mm

· Maximum machining length: 6000 mm

· Maximum vertical grinding swing diameter: 2500 mm

· Maximum contour grinding swing diameter: 1200 mm

· Machining range: Ø30 mm – Ø2500 mm

· Geometric accuracy: ≤0.002 mm

End Teeth Design & Manufacturing Capability

Curvic Couplings

Curvic coupling technology provides high-precision radial positioning and self-centering capability between compressor gear shafts and connected rotating components. The precision-ground teeth ensure excellent repeatability and stable torque transmission.

Hirth Couplings

Hirth coupling designs offer high rigidity, compact structure, and superior positioning accuracy, making them suitable for high-speed compressor transmission systems requiring reliable mechanical locking.

Curved End Teeth

The curved tooth profile creates a large-area surface contact between mating teeth, improving load distribution and reducing localized stress during high-torque operation.

Customized End Teeth Solutions

OBT can design and manufacture customized end teeth according to different compressor shaft structures, operating conditions, and performance requirements, including:

· Sector end teeth

· Straight end teeth

· Curved end teeth

Precision Performance

OBT compressor gear shaft end teeth are manufactured to meet demanding precision requirements:

· Repeat positioning accuracy: ±1"

· Indexing positioning accuracy: ±2"

· Tooth contact area: ≥90%

· Tooth contact ratio: 100%

Advanced grinding processes ensure accurate engagement, excellent interchangeability, and long-term operational reliability.

High Torque Transmission Capability

The precision-ground end teeth provide a large tooth engagement area, improving tooth surface strength and root strength. This allows compressor gear shafts to transmit higher torque while maintaining stable operation under demanding conditions.

Accurate Positioning & Automatic Centering

The unique face-tooth design provides self-centering capability after engagement, ensuring accurate alignment between shafts, gears, and rotor components, reducing assembly errors and improving system efficiency.

High-Speed Rotation Stability

For high-speed compressor applications, end teeth couplings provide excellent rigidity and vibration resistance. The curved tooth design distributes loads evenly across the contact surface, minimizing:

· Tooth edge stress

· Local deformation

· Vibration caused by uneven contact

· Fatigue damage during repeated operation

Reliable Performance Under Extreme Conditions

Compressor gear shaft end teeth maintain excellent mechanical performance under:

· High rotational speed

· High temperature environments

· Heavy torque loads

· Continuous operation conditions

The optimized tooth geometry improves thermal stability, service life, and overall system reliability.

Applications

Gas Turbine & Compressor Systems

· Industrial gas turbine compressor shafts

· Aero engine compressor rotor systems

· Centrifugal compressor gear assemblies

· Turbo compressor drive systems

· High-speed rotating machinery

Energy Equipment

· Power generation equipment

· Nuclear industry pumps

· Large-scale rotating machinery

· Oil & gas compression systems

Precision Mechanical Systems

· High-speed gear transmission systems

· Precision indexing mechanisms

· Heavy-duty rotating equipment

Why Choose OBT Compressor Gear Shaft End Teeth?

✓ Professional design and manufacturing capability for Curvic and Hirth coupling systems
✓ Large-scale machining capability up to Ø3400 mm diameter and 6000 mm length
✓ Ultra-high precision grinding accuracy ≤0.002 mm
✓ High torque transmission and self-centering performance
✓ Customized solutions for compressor shafts and rotating assemblies
✓ Suitable for aerospace, gas turbine, and industrial compressor applications

OBT provides precision-engineered Compressor Gear Shaft End Teeth solutions to improve the accuracy, reliability, and performance of advanced rotating systems.

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